Wendell Castle Automation

 
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Original Sketch

Wendell Castle is considered the Father of the Art Furniture Movement and is represented in museums and galleries around the world including; the Metropolitan Museum of Art and the Museum of Modern Art. Wendell was originally trained as an industrial designer and started every project with a sketch.

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Scale Models

As part of his process, Wendell also created small scale models of each piece. This is him reviewing pieces for a retrospective of his work at the Museum of Art & Design MAD. Wendell was interested in experimenting with 3D scanning to help preserve is work.

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Willy Willy

We used the piece titled “Willy Willy” as the first application of the scanning process.

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FARO

ram used a FARO laser scanning arm to digitize the original surfaces of the design.

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Multi-Quilt

The form of Willy Willy is complex and required multiple registrations to capture the complete form.

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Original Digital Surface

The scan arm captures every mark of the hand-crafted model and a data point cloud is derived.

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Model Optimization

The final scan is used as a guide to create a new 3D model with full surface continuity.

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Visualization

The scan data is then used to visualize the design in a variety of materials and locations.

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Robot

An ABB robot arm was retro-fitted with a milling head and used to carve the scaled up data into finished pieces of furniture. Wendell called the robot “Mr. Chips”